ISO 9001:2015 Certified Manufacturer
Automated Aluminum
Die Casting Production
Automated loading systems, robotic material handling, and in-line quality verification reduce operator dependency while maintaining dimensional accuracy and production efficiency.
Aluminum Die Casting Production Automation
JoinCast has systematically implemented automation across all aluminum die casting production processes to strengthen quality control and manufacturing efficiency. Our automation strategy addresses the consistency challenges inherent in manual operations, where operator variability affects dimensional accuracy, surface finish quality, and production throughput. Automated systems maintain precise process parameters throughout 24-hour aluminum die casting cycles, eliminating the quality fluctuations that occur with shift changes and operator transitions.
CNC machining operations utilize automated loading systems on 6 OKUMA horizontal lathes, enabling continuous production of aluminum die cast components with reduced manual handling. Parts move from fixture to machine automatically, maintaining positioning accuracy while freeing operators for quality verification and process optimization tasks. Fully automated surface treatment lines control immersion timing, temperature, and chemical concentration with greater precision than manual processing, ensuring consistent coating thickness and corrosion protection across aluminum die casting production batches.
Automated CNC
Loading Systems
In-Line
Quality Verification
Fully Automated
Surface Treatment
±0.01mm Tolerances with Aluminum Die Casting Production Automation
In-line quality verification integrates automated measurement at critical aluminum die casting production stages. CMM sampling and 3D scanning confirm dimensional accuracy before components advance to subsequent processes, enabling immediate correction rather than end-of-line rejection.
This automated verification approach reduces scrap rates while maintaining the ±0.01mm tolerances essential for precision aluminum die cast assemblies. Our continued investment in automation focuses on technologies that deliver measurable improvements in quality consistency and manufacturing cost control.
Automation Systems
| Production Stage | Aluminum Die Casting | CNC Machining | CNC Machining | CNC Machining | Surface Treatment | Quality Inspection | Quality Inspection |
|---|---|---|---|---|---|---|---|
| Automation System | 24-Hour Operation, 2-Shift Systems | Automated Loading Systems (6 units) | OKUMA Genos L2000-e (14 units) | FANUC Vertical Machining Centers (33 units) | Fully Automated Treatment Lines | 3D Scanning & CMM | Automated Inspection Systems |
| Capability | Continuous high-volume production | Reduced operator dependency for lathes | Automated material handling | 4th axis automation for complex geometries | Consistent coating thickness and quality | In-line dimensional verification | Real-time process monitoring |
Certifications & Quality
ISO-Certified Quality & Advanced Inspection Component Inspection
JoinCast strictly adheres to the ISO 9001:2015 quality management system. We have invested in a dedicated 10 person QC team for stringent quality control from incoming material to right through to final shipment.
We use Keyence 3D Scanning Systems for dimensional verification and 3D CMMs for micron-level dimensional accuracy verification
- Keyence 3D Scanning
- Mitutoyo 3D CMM Verification
- Dedicated 10 Member QC Team
High Quality Castings for Key Industries
Marine Components
Outboard Lower Unit Housing
- Alloy: ADC-3 / A383
- Weight Range: ~1.4 kg
- Finish: Chromate conversion
Pneumatic Tools
Pneumatic Tool Housing
- Alloy: ADC-12 / A360
- Weight Range: 0.3 – 0.9 kg
- Finish: Powder coat, paint, or anodized metal look
Heat Sink & Controller
Die-Cast Heat Sink
- Alloy: ADC-12 / A360
- Weight Range: ~0.4 kg
- Finish: Anodizing / Powder Coating
Lighting
LED Heat Sink Housings
- Alloy: ADC-12 / A360
- Weight Range: 0.2 – 0.9 kg
- Finish: Powder coat or anodizing
Medical Equipment
Medical Device Housing
- Alloy: ADC-12 / A360
- Weight Range: 0.4 – 1.1 kg
Custom Applications
Complete Manufacturing Solution
From Design to Delivery: Full-Service Die Casting
At Joincast we keep every critical process in-house at Joincast, operating from a 9,900 m² facility to deliver dependable lead times and consistent quality. Across three production sites, we run die casting machines (135T–900T), CNC machining centers with automation, plus fully integrated surface treatment lines.
From small precision parts to castings up to 3 kg, we process ADC-12 / A360 and ADC-3 / A383 aluminum alloys in a 24-hour, single-supplier operation.
Our Production Capabilities
Mold Engineering
Die Casting
Polishing & Shot Blasting
CNC Machining
Surface Treatment
TPR Insert & Printing
Quality Inspection
